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wear resistant coatings > power plant pipe silicon carbide anti wear repair coatings

power plant pipe silicon carbide anti wear repair coatings

power plant pipe silicon carbide anti wear repair  coatings

BD7021 power plant desulfurization pipeline silicon carbide wearing abrasion resistant coatings
 
Product name
BD7721 power plant desulphurization pipeline silicon carbide anti wearing abrasion resistant repair coating
 
Product usage
This product is high performance abrasion resistant,corrosion resistant polymeric material which compounded by large crystalline silicon carbide and modified toughened wear resistant resin,it is used for repairing and pre-protect
of power plant slurry circulating pipeline (such as desulphurization pipeline or concentric reducer etc)
 
Performance features
1. Hot water resistant,acid resistant,alkali resistant and corrosion resistant
2. With good adhesion,high mechanical strength, no shrinkage after curing.
3. Does not precipitate, does not stratify, does not drip,does not slip,does not loose, construction is convenient.
 
Physical and chemical parameters:

Table of physical and mechanical properties

Color
(after mixing)

Physical state
(after mixing)

Density
(g/cm3)

Compressive strength
(Mpa)
GB/T 1041-2008

Shear strength (Mpa)
GB/T 7124-2008

Tensile strength (Mpa)
GB/T 6329-1996

Hardness
(Shore D)
GB/T 2411-2008

Dark gray

Paste

1.8±0.1

>92

>12

>45

>80

 
 

Usage and curing characteristics table (experimental conditions: temperature 25¡æ±2¡æ, relative humidity 55%±5%)

Construction method

Operational time limit

The required curing time before putting into using

The required curing time before full load operation

Operating temperature range in slurry

Blade coating

≤40min

>24h

25¡æ 48h or 10¡æ+ 4h+80¡æ2h

-60¡æ¡«80¡æ

 
Note: the curing conditions of samples (sample blocks) used in all the test data in this note are: 25¡æ 24h + 80¡æ 4h.
 
How to use:
1. Surface treatment: clear up the pending-repair parts,expose the fresh substrate,do the roughing treatment for the fresh substrate,the treated surface should be a dry, rough, clean surface.
 
2. Preparation: accurately weigh out the right amount of A and B components according to the proportion required by product labeling, and stir them thoroughly to mix them evenly.The prepared material should be used up within the
specified operating time (that is, before the material starts to become sticky, and the material after becoming sticky and hard can’t be used again)
 
3. Coating: make the mixed prepared materials be coating on pending repair parts,press it compacted,make it infiltrate fully with the substrates,the suitable coating thickness of this product is 2 to 10mm, and each layer can be coated up to
15mm at most.If the workpiece design requires a thickness of more than 15mm,layered coating should be adopted for construction.The surface layer should be repaired flat after the repair to the required size (this material can be processed
mechanically,and can do rolling and grinding if there is any deviation).The repaired surface has color,degree of finish and other requirements, can brush coating the appropriate face glue/ topcoat (need to buy) on the wear resistant layer for modification.
 
4. Curing:It can be put into using under the light load after curing 24 hours at room temperature 25¡æ,when the construction ambient temperature is too low,heating or prolonging curing time should be used to complete the curing.
 
5. Thickness test: The film thickness meter can be used to measure whether the coating thickness reaches the specified thickness. If the coating thickness is not up to the standard,the coating shall be applied again according to
steps 2-4 until it reaches the standard.
 
Special version:
1.The product parameter is obtained for laboratory testing,only for reference,due to the actual working condition is more complex,suggest the users to do the pretest according to actual working condition.
2.When the environment temperature is below 25¡æ,the curing time will prolong,should take proper heating measure
3.When the environment temperature is more than 25¡æ or the mixing quantity is too large,the curing speed will expedite,should properly shorten the application time of coating after mixing.
 
 
Construction protective measures:
1.Wear the protective masks,wear the protective glasses and rubber gloves
2.Need washing hands with soap before eating,drinking or smoking.
3.The health hazard after touching: a few people will have skin allergy phenomenon,see a doctor in time and avoid touching with this product again.should wipe it with ethyl acetate when the sizing material paste on the skin by careless,
then wash it with clear water.Should wash it with clear water immediately and see a doctor when splashing into the eyes by careless.
 
Warm Prompt:
Residual adhesive solution cured products are non-toxic harmless organic solid,but maybe it will produce poisonous gas when burning,non-professional personnel can not do combustion disposal,should be sent to garbage power plant
or garbage burning place treatment.
 
Transportation storage
Sealed storage in the cool and dry place.The warranty period is 12 months.Keep away from dangerous sources during storage and transportation.Avoid placing it upside down, knocking against and transporting it as a non-dangerous
product during transportation.
 
Packaging specification
2 components, 20kg/set,plastic drums + carton packaging.

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CEO Email: jimmy@realbond.net        Tel:86-0710-3122805        Fax:86-0710-3618337